Electrical

Wire Gauge Voltage Drop Calculator (Copper or Aluminum, AWG to 1,000 kcmil)

How much voltage a copper or aluminum run loses over distance — 14 AWG to 1,000 kcmil, single or three phase — against the 3% and 5% the NEC suggests.

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  • Every formula cited
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Copper, or aluminum — the metal printed on the jacket (CU or AL).

Aluminum has about 1.64 times the resistance of copper for the same area (K 21.2 against 12.9), so the same size drops about 64% more voltage. It is met mostly on services and feeders; the small branch circuits of a house are usually copper. The NEC's smallest aluminum conductor is 12 AWG, so the page gives no drop for 14 AWG aluminum.

The size printed on the jacket: an AWG number up to 4/0, then kcmil.

Smaller AWG numbers mean thicker wire — 12 AWG is thicker than 14 AWG — and past 1 AWG the sizes run 1/0 to 4/0. Above that, conductors are named by their area in thousands of circular mils: 250 kcmil is a quarter of a million circular mils, a little larger than 4/0.

Single phase — including a 240 V circuit and DC — or a balanced three-phase circuit.

A single-phase circuit loses voltage on the way out and on the way back, so the one-way length counts twice. A balanced three-phase circuit uses 1.732 in place of the 2, and the drop it gives is between lines, to be compared with the line-to-line voltage.

The distance from the panel to the load, one direction only.

Don't double it for the return path — the formula already accounts for both directions. Measure the route the conductor takes, including the rises and drops, not the straight line between the ends.

The expected current draw of the load in amps.

Use the device's rated amps, or watts divided by voltage. For a three-phase load, the current in one line.

The nominal circuit voltage — line to line for three phase.

120 V for standard outlets, 240 V for large appliances, 208 or 480 V for three-phase equipment. The voltage does not change the volts lost, only the percentage they are of the supply.

Voltage drop

1.936 V

High confidence
Voltage drop
1.61 %
Voltage at the load
118.06 V
K constant, Ω·cmil per ft
12.9
Conductor area, circular mils
6,530
Then change the inputs to see how far the answer moves.

Show calculation logic

How this was calculated

Formula source(s)

  • Standard single-phase voltage drop formula: Vdrop = (2 x K x one-way length in ft x amps) / circular mils, K=12.9 for copper
  • NEC recommends keeping voltage drop to 3% or less for branch circuits (and 5% total including feeders) for reasonable efficiency, though it is a recommendation, not a hard code violation
  • IAEI Magazine, "Voltage Drop Formulas" (March/April 2017): K is a conductor's resistance per foot times its area in circular mils — the resistance of a conductor one circular mil in area and one foot long — at 75 °C (167 °F), from NEC Chapter 9 Table 8: 1,000 kcmil uncoated copper at 0.0129 Ω per 1,000 ft (0.0423 Ω/km) gives 12.9, 1,000 kcmil aluminum at 0.0212 Ω per 1,000 ft (0.0696 Ω/km) gives 21.2, and every size in the table works out close to these; the single-phase multiplier 2 becomes 1.732 for three phase
  • EC&M, "Stumped by the Code? NEC Requirements for Conductor Material Types and Sizing Requirements" (Mike Holt, 9 February 2023, on the 2023 NEC): Section 310.3(A) sets the smallest conductors at 14 AWG for copper and 12 AWG for aluminum or copper-clad aluminum, except where the code permits otherwise

Inputs used

Conductor metal
Copper (uncoated)
Conductor size (AWG or kcmil)
12 AWG
Circuit
Single phase (or DC), out and back
One-Way Wire Run Length
49 ft
Current Draw
10
Circuit Voltage
120 V
Voltage you are working at (V)
600

Intermediate steps

Voltage drop
1.61 %
Voltage at the load
118.06 V
K constant, Ω·cmil per ft
12.9
Conductor area, circular mils
6,530
Final result1.94 V

What this calculation does not cover

  • VOLTAGE DROP IS NOT AMPACITY, and the two are different questions with different answers. A conductor can stay inside the 3% suggestion and still be too small to carry the current without overheating, and it can be thermally adequate and still drop too much over a long run. Both checks have to be made, and only one of them is made here.
  • The K constants are DC resistance at 75 °C (167 °F) for uncoated copper and for aluminum, the basis of NEC Chapter 9 Table 8. The table's size-by-size resistances differ from the single constant by a percent or so either way, and the table is not reproduced here. A conductor running cooler drops a little less and one at a 90 °C (194 °F) rating a little more; tinned (coated) copper has its own, slightly higher resistance.
  • Treats the circuit as resistive, which is close for lighting, heating and most branch circuits. On a large AC feeder, and above all one in steel conduit feeding an inductive load, the conductor's reactance adds to the drop and the power factor matters; Table 9 of the same chapter carries the AC figures and is not reproduced here.
  • Three phase assumes a balanced load and gives the drop between lines. A single-phase load taken from one line to neutral of a three-phase supply is a single-phase circuit: choose single phase and the line-to-neutral voltage.
  • Aluminum conductors need terminations and devices listed for them; the code does not let dissimilar metals be joined except in a device listed for the purpose. Nothing here checks a termination, a lug or a splice.
  • The 3% and 5% figures are suggestions in the code's informational notes rather than requirements, though a local amendment, an equipment maker's instructions or a specification can make a tighter figure binding.

Add the equipment this sizes

This result is a specification — 1.936 V — not a quantity. Put the thing it sizes into your project: how many, what you call it, and your supplier’s price.

49 ft
Schematic, drawn to the proportions you entered — not to scale on screen.

Computed in your browser — nothing you enter is uploaded. Presented in US customary units and US trade terminology. Where a formula follows a published standard, that standard and its edition are cited beside it on this page; where none governs, the page says so. Local amendments override model codes — verify against the code in force where you build.

Sources checked 2026-10-05 · v1.1.0

Regulatory standards & verification citations4
  1. Standard single-phase voltage drop formula: Vdrop = (2 x K x one-way length in ft x amps) / circular mils, K=12.9 for copper
  2. NEC recommends keeping voltage drop to 3% or less for branch circuits (and 5% total including feeders) for reasonable efficiency, though it is a recommendation, not a hard code violation
  3. IAEI Magazine, "Voltage Drop Formulas" (March/April 2017): K is a conductor's resistance per foot times its area in circular mils — the resistance of a conductor one circular mil in area and one foot long — at 75 °C (167 °F), from NEC Chapter 9 Table 8: 1,000 kcmil uncoated copper at 0.0129 Ω per 1,000 ft (0.0423 Ω/km) gives 12.9, 1,000 kcmil aluminum at 0.0212 Ω per 1,000 ft (0.0696 Ω/km) gives 21.2, and every size in the table works out close to these; the single-phase multiplier 2 becomes 1.732 for three phase
  4. EC&M, "Stumped by the Code? NEC Requirements for Conductor Material Types and Sizing Requirements" (Mike Holt, 9 February 2023, on the 2023 NEC): Section 310.3(A) sets the smallest conductors at 14 AWG for copper and 12 AWG for aluminum or copper-clad aluminum, except where the code permits otherwise

Which documents these citations point at

  • National Electrical Code (NFPA 70) — Chapter 9 (United States)Electrical installations — conductor sizing and protection, load calculation, wiring methods, grounding and working clearances.

A code or standard has force only where a jurisdiction has adopted it, usually with local amendments. This site holds no adoption data for any authority, so check what is in force with the authority where you build. Any section cited above without an edition should be checked against the edition in force where you build. What it would take to know.

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First-fix electrical: This site does not publish a tool list for electrical installation work. In every market it serves, fixed wiring is either reserved to a registered electrician or notifiable to a building authority, and the failure mode is a fire or an electrocution months later rather than a visibly bad job on the day. The calculator gives you the quantities to discuss and to buy against. The installation is a job for a qualified electrician, and the certificate they issue is the point of them.

Now that you have the number

These guides cover the work this quantity is for — the first ones run this calculator inside the section that raises the question.

Called something else where you work? Residual current and ground-fault protection · Ring final and branch circuits · Fused connection unit · Gauge · Chase and safe zone — the term in each market, how close the equivalence really is, and the standard that governs it.

Still deciding? Sizing Wire for Ampacity vs Voltage Drop — the factors that actually differ, with no invented prices.

Worked example: Electric vehicle charger circuit — step 7 of 9

Already gone wrong? A breaker keeps tripping · My lights flicker or dim

The data behind it: Copper conductor sizes and ampacity

How to calculate wire gauge voltage drop (copper or aluminum, AWG to 1,000 kcmil) in 8 steps

  1. Conductor metalCopper, or aluminum — the metal printed on the jacket (CU or AL).
  2. Conductor size (AWG or kcmil)The size printed on the jacket: an AWG number up to 4/0, then kcmil.
  3. CircuitSingle phase — including a 240 V circuit and DC — or a balanced three-phase circuit.
  4. One-Way Wire Run LengthThe distance from the panel to the load, one direction only.
  5. Current DrawThe expected current draw of the load in amps.
  6. Circuit VoltageThe nominal circuit voltage — line to line for three phase.
  7. Voltage you are working at (V)Any nominal voltage the list does not carry.
  8. Voltage dropThe tool computes the voltage drop from those figures and shows the formula, its sources, and a confidence rating alongside it.

Voltage drop by one-way wire run length

Page defaults, not your figures above.

One-Way Wire Run LengthVoltage drop (V)
20 ft0.79
40 ft1.58
60 ft2.37
80 ft3.16

Frequently asked questions

Why does voltage drop matter?
Excessive voltage drop wastes energy as heat in the wire and can cause motors to run hotter and less efficiently, dim lights, or trip sensitive electronics — the NEC recommends staying under 3% for branch circuits as a best practice.
Is exceeding 3% a code violation?
No — the NEC's voltage drop figures sit in informational notes, which explain rather than require, unlike breaker sizing. Exceeding them is still a real efficiency and equipment-longevity concern, and an equipment maker's instructions or a specification can make a tighter figure binding.
What lowers voltage drop?
A larger (lower-numbered) conductor or a shorter run lowers it, because both reduce the resistance the current has to push through. Which, if either, is the circuit designer's call, made with the ampacity, the overcurrent protection and the terminations in view.
How much more does aluminum drop than copper?
About 64% more at the same size, because its K is 21.2 against copper's 12.9. To drop the same voltage an aluminum conductor needs roughly 1.64 times the area: two sizes up for the small branch-circuit sizes from 14 to 6 AWG, where each size is two gauge numbers, and usually three for feeders and large conductors from 4 AWG up, where the sizes run closer together. That is why aluminum feeders look two or three sizes heavier than the copper they replace. The copper-to-aluminum page works the size on that basis.
How is three phase different?
The multiplier is 1.732 instead of 2, because in a balanced three-phase circuit the currents in the lines cancel in the neutral and the drop is measured between lines. The same conductor, length and current therefore drop about 13% less on a three-phase circuit — and the percentage is taken against the line-to-line voltage, 208 or 480 V, not 120 or 277 V.
Preliminary estimate, not certified engineering. This tool produces an indicative quantity calculation for planning purposes only — it is not a certified structural analysis, a guaranteed material takeoff, or a substitute for building department approval. Always verify measurements on-site and have a licensed contractor or structural engineer review any load-bearing, code-sensitive, or safety-critical work before purchasing materials or starting construction. Spotted an arithmetic or standards error? Report it to contact@craftquantities.com with your inputs — a confirmed fix gets a permanent check of its own, so the same mistake cannot come back.