Materials & Quantities

Flexible Duct Friction Pressure Loss Calculator

Estimate friction pressure loss through a flexible duct run from a curve-fit of the ASHRAE duct friction chart, times an installation-quality factor.

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The volumetric airflow moving through the duct run.

The flow through THIS run, not the unit's total — a branch carries only its share, and friction loss is a property of the run rather than the system. Bear in mind that the air leaving the fan and the air arriving at the grille are not the same quantity: everything between them leaks, and flexible systems leak more than rigid ones because there are more joints and each one relies on a band.

The flex duct's nominal inside diameter.

Nominal, which flexible duct only achieves when it is pulled FULLY STRETCHED. That is the central problem with the product: a run installed slack has a smaller effective bore and a far rougher wall, and the loss rises much more steeply than the bore reduction alone would suggest. A duct at three-quarters of its stretched length is a different duct from the one on the data sheet.

The total length of the flex duct run.

The developed length AS INSTALLED — including the sag between supports and whatever surplus was left in rather than cut off. Flexible duct is routinely fitted longer than the distance it has to cover, because cutting it takes a moment and leaving it does not, and every bit of that surplus is pure resistance. Measuring the straight-line distance instead understates the loss on exactly the installations that have the most of it.

How much higher the flex duct's actual friction runs versus smooth rigid duct, based on how well it's installed.

A fully-extended flex duct runs roughly 1.5-3x smooth duct friction; a typical field installation with some sag or compression can run 3-4x or considerably higher if compressed or kinked. Use the specific product's manufacturer chart when it's available.

Estimated total friction pressure loss

0.059 in. w.g.

Low confidence

This uses a third-party curve-fit approximation of the ASHRAE Fundamentals duct friction chart, not an ASHRAE-published closed-form equation, plus a user-supplied installation-quality multiplier standing in for the actual flex-duct friction chart. For final duct design, use the specific flex duct manufacturer's published friction chart (required by ACCA Manual D Appendix 3) rather than this screening estimate — a compressed or sagging flex run can have far higher friction than the multiplier ranges shown here suggest.

Base smooth-duct friction rate (per 100 ft)
0.04 in. w.g./100 ft
Then change the inputs to see how far the answer moves.

Show calculation logic

How this was calculated

Formula source(s)

  • Base friction rate (in. w.g. per 100 ft) = 0.109136 × CFM^1.9 ÷ Diameter(in)^5.02, a widely-reproduced curve-fit approximation of the ASHRAE Fundamentals Ch. 21 smooth round galvanized duct friction chart. Flexible duct has significantly higher friction than smooth rigid duct of the same diameter — per ASHRAE-sponsored research (Culp, 'Compression Effects on Pressure Loss in Flexible HVAC Ducts'), a fully-extended flex duct runs roughly 1.5-3x smooth duct friction, while typical field installations with some sag/compression can run 3-4x or considerably higher; ACCA Manual D Appendix 3 and manufacturer-published flex-duct friction charts are the authoritative source for a specific product.

Inputs used

Airflow
150 CFM
Duct Diameter
8 in
Duct Run Length
39 ft
Installation-Quality Friction Multiplier (1.5-2 Fully Extended, 3-4 Average Sag, 5-10+ Compressed/Kinked)
3.5

Intermediate steps

Base smooth-duct friction rate (per 100 ft)
0.04 in. w.g./100 ft
Final result0.06 in. w.g.

Confidence note: This uses a third-party curve-fit approximation of the ASHRAE Fundamentals duct friction chart, not an ASHRAE-published closed-form equation, plus a user-supplied installation-quality multiplier standing in for the actual flex-duct friction chart. For final duct design, use the specific flex duct manufacturer's published friction chart (required by ACCA Manual D Appendix 3) rather than this screening estimate — a compressed or sagging flex run can have far higher friction than the multiplier ranges shown here suggest.

What this calculation does not cover

  • Fittings are not in this run. The number covers straight duct only, and on a flex branch the elbows, the boot at the ceiling, the takeoff collar at the trunk and the balancing damper are usually worth more pressure than the straight length is. Manual D handles them as equivalent length, and a single tight-radius bend in flex can be worth tens of feet of straight duct on its own — add those equivalent lengths into the run length above before treating this as the branch's loss.
  • One branch is not the system. What the blower has to overcome is the whole path — return grille, filter, coil, supply trunk, this branch and the register at the end — and the fan's available external static is what all of it shares. A branch that reads a comfortable 0.06 in. w.g. can still be the one that starves, because the coil and the trunk ahead of it already spent the budget.

Add the equipment this sizes

This result is a specification — 0.059 in. w.g. — not a quantity. Put the thing it sizes into your project: how many, what you call it, and your supplier’s price.

8 in
Schematic, drawn to the proportions you entered — not to scale on screen.

Computed in your browser — nothing you enter is uploaded. Presented in US customary units and US trade terminology. Where a formula follows a published standard, that standard and its edition are cited beside it on this page; where none governs, the page says so. Local amendments override model codes — verify against the code in force where you build.

Sources checked 2026-09-06 · in the site-wide review of 2026-09-06 · v1.0.1

Regulatory standards & verification citations1
  1. Base friction rate (in. w.g. per 100 ft) = 0.109136 × CFM^1.9 ÷ Diameter(in)^5.02, a widely-reproduced curve-fit approximation of the ASHRAE Fundamentals Ch. 21 smooth round galvanized duct friction chart. Flexible duct has significantly higher friction than smooth rigid duct of the same diameter — per ASHRAE-sponsored research (Culp, 'Compression Effects on Pressure Loss in Flexible HVAC Ducts'), a fully-extended flex duct runs roughly 1.5-3x smooth duct friction, while typical field installations with some sag/compression can run 3-4x or considerably higher; ACCA Manual D Appendix 3 and manufacturer-published flex-duct friction charts are the authoritative source for a specific product.

Which documents these citations point at

Standards referenced: ACCA Manual D (Air Conditioning Contractors of America, United States).

Cite this page

Your workspace

Most jobs need more than one number. Add the calculators you need next and they open right here, underneath this one — your figures stay on screen and nothing is lost to a page change.

Now that you have the number

These guides cover the work this quantity is for — the first ones run this calculator inside the section that raises the question.

  • Water at the grille is a duct fault, not a fan fault: the fall, the bore, the lagging and the gap under the door each decide it.

  • Laying Out Ductworkuses this calculator

    The blower table sets a fixed static pressure allowance, and every fitting, filter and flex bend draws on it until the run stops balancing.

Called something else where you work? Ductwork — the term in each market, how close the equivalence really is, and the standard that governs it.

Still deciding? Rigid Duct vs Flexible Duct — the factors that actually differ, with no invented prices.

How to calculate flexible duct friction pressure loss in 5 steps

  1. AirflowThe volumetric airflow moving through the duct run.
  2. Duct DiameterThe flex duct's nominal inside diameter.
  3. Duct Run LengthThe total length of the flex duct run.
  4. Installation-Quality Friction Multiplier (1.5-2 Fully Extended, 3-4 Average Sag, 5-10+ Compressed/Kinked)How much higher the flex duct's actual friction runs versus smooth rigid duct, based on how well it's installed.
  5. Estimated total friction pressure lossThe tool computes the estimated total friction pressure loss from those figures and shows the formula, its sources, and a confidence rating alongside it.

Estimated total friction pressure loss by airflow

Page defaults, not your figures above.

AirflowEstimated total friction pressure loss (in. w.g.)
100 CFM0.028
150 CFM0.06
200 CFM0.104
250 CFM0.158
300 CFM0.224

Frequently asked questions

Why does flexible duct have more friction loss than rigid duct of the same size?
Because its inner wire-helix core creates a corrugated, ribbed inner surface, and any sag or compression along the run adds further disruption. Per ASHRAE-sponsored research, a fully-extended flex duct runs roughly 1.5-3x smooth rigid duct friction, and a typical field installation with some sag can run 3-4x or considerably higher.
Which installation-quality multiplier should I use?
Use 1.5-2 for flex duct that is fully extended with no sag, 3-4 for an average field installation with some sag, and 5-10+ if the run is visibly compressed or kinked. These are approximate ranges — the specific product's manufacturer friction chart is the authoritative source.
Is this precise enough for final duct design?
No. This calculator uses a third-party curve-fit approximation of the ASHRAE smooth-duct friction chart plus a user-supplied multiplier, not an ASHRAE-published closed-form equation or the actual flex-duct chart. For final design, ACCA Manual D Appendix 3 requires using the specific flex duct manufacturer's published friction chart — a compressed or sagging run can have far higher friction than these multiplier ranges suggest.
Preliminary estimate, not certified engineering. This tool produces an indicative quantity calculation for planning purposes only — it is not a certified structural analysis, a guaranteed material takeoff, or a substitute for building department approval. Always verify measurements on-site and have a licensed contractor or structural engineer review any load-bearing, code-sensitive, or safety-critical work before purchasing materials or starting construction. Spotted an arithmetic or standards error? Report it to contact@craftquantities.com with your inputs — a confirmed fix gets a permanent check of its own, so the same mistake cannot come back.