Plumbing & HVAC

Duct Size Calculator

Size a round or rectangular duct for a required airflow at a target velocity, with the noise threshold shown.

  • Answers as you type
  • Every formula cited
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SettingsSettings for this calculationUS
Market
Imperial · sales tax
Air the duct must carry — switch the unit to whatever your design figures are in.

For a branch, this is the room's share of the total. A common rule is 400 CFM per ton of cooling, so a 3-ton system moves about 1200 CFM in total, divided between branches by each room's load.

Design air velocity.

600-900 fpm for residential branches, 900-1200 for trunks. Above roughly 1000 fpm in a branch serving a bedroom you will hear it, and noise is the complaint that gets a system torn out.

Round is more efficient; rectangular fits in a joist bay.

Round moves the same air in less metal and with less friction, so use it wherever the space allows. Rectangular exists because a joist bay does not, and the trade-off is real: for a given cross-section a flatter duct has more wetted perimeter, so it costs more friction and more sheet metal than the round duct it replaces.

Duct size (round diameter, or width at your depth)

10.2 in diameter

Medium confidence

Velocity sizing only. A complete design also balances the friction rate across the whole system so every branch delivers its share — see Manual D.

Duct area
82.29 in²
Diameter (mm)
259.99 mm
Airflow in L/s
188.78 L/s
Then change the inputs to see how far the answer moves.

Show calculation logic

How this was calculated

Formula source(s)

  • ACCA Manual D — residential duct design; velocity and friction-rate method
  • ASHRAE Handbook — Fundamentals, Duct Design: recommended residential velocities of 3-5 m/s (600-900 fpm) for branches, up to 6-9 m/s (1200-1800 fpm) for trunks

Inputs used

Airflow
400 CFM
Target velocity
700 ft/min
Duct shape
Round
Available depth
8 in

Intermediate steps

Duct area
82.29 in²
Diameter (mm)
259.99 mm
Airflow in L/s
188.78 L/s
Final result10.24 in diameter

Confidence note: Velocity sizing only. A complete design also balances the friction rate across the whole system so every branch delivers its share — see Manual D.

What this calculation does not cover

  • Sizes one duct at a target velocity. It does not balance a system, and a system of individually correct ducts can still deliver the wrong air to each room.
  • Fitting losses are excluded. Elbows, takeoffs and transitions often exceed the straight-duct loss in a residential run.
  • Round the result up to the nearest available size, not down — undersizing raises velocity, noise and static pressure together.

Add the equipment this sizes

This result is a specification — 10.2 in diameter — not a quantity. Put the thing it sizes into your project: how many, what you call it, and your supplier’s price.

Computed in your browser — nothing you enter is uploaded. Presented in US customary units and US trade terminology. Where a formula follows a published standard, that standard and its edition are cited beside it on this page; where none governs, the page says so. Local amendments override model codes — verify against the code in force where you build.

Sources checked 2026-09-06 · in the site-wide review of 2026-09-06 · v1.0.1

Regulatory standards & verification citations2
  1. ACCA Manual D — residential duct design; velocity and friction-rate method
  2. ASHRAE Handbook — Fundamentals, Duct Design: recommended residential velocities of 3-5 m/s (600-900 fpm) for branches, up to 6-9 m/s (1200-1800 fpm) for trunks

Which documents these citations point at

Standards referenced: ACCA Manual D (Air Conditioning Contractors of America, United States).

Cite this page

Your workspace

Most jobs need more than one number. Add the calculators you need next and they open right here, underneath this one — your figures stay on screen and nothing is lost to a page change.

Now that you have the number

These guides cover the work this quantity is for — the first ones run this calculator inside the section that raises the question.

Called something else where you work? Ductwork — the term in each market, how close the equivalence really is, and the standard that governs it.

How to calculate duct size in 5 steps

  1. AirflowAir the duct must carry — switch the unit to whatever your design figures are in.
  2. Target velocityDesign air velocity.
  3. Duct shapeRound is more efficient; rectangular fits in a joist bay.
  4. Available depthThe depth the space allows — usually the joist bay.
  5. Duct size (round diameter, or width at your depth)The tool computes the duct size (round diameter, or width at your depth) from those figures and shows the formula, its sources, and a confidence rating alongside it.

Duct size (round diameter, or width at your depth) by airflow

Page defaults, not your figures above.

AirflowDuct size (round diameter, or width at your depth) (in diameter)
200 CFM7.24
300 CFM8.86
400 CFM10.2
500 CFM11.4
600 CFM12.5
700 CFM13.5
800 CFM14.5

Frequently asked questions

Why does duct size matter so much?
Because airflow is what actually moves heat, and a duct too small for the flow raises velocity, noise and static pressure at once. High static pressure reduces the air the blower can deliver, which reduces capacity, which makes an correctly-sized unit behave like an undersized one. Most 'my system cannot keep up' complaints are duct problems, not equipment problems.
Round or rectangular?
Round moves air with less friction for the same cross-sectional area and is quieter, so use it wherever there is space. Rectangular exists because a joist bay is rectangular. The breakdown gives the equal-friction rectangular equivalents — note how much wider a shallow duct has to be, which is the cost of the flatter shape.
How much CFM does a room need?
Its share of the total, in proportion to its calculated load — not its floor area. A room with west-facing glass needs more air than a north-facing room of the same size. Splitting airflow by area is a common shortcut and it is why one room in so many houses is always too hot.
What if the calculated size is not available?
Go up, never down. Ducts come in fixed sizes; the next size up lowers velocity, noise and pressure loss slightly, all of which are improvements. The next size down does the opposite to all three at once.
Preliminary estimate, not certified engineering. This tool produces an indicative quantity calculation for planning purposes only — it is not a certified structural analysis, a guaranteed material takeoff, or a substitute for building department approval. Always verify measurements on-site and have a licensed contractor or structural engineer review any load-bearing, code-sensitive, or safety-critical work before purchasing materials or starting construction. Spotted an arithmetic or standards error? Report it to contact@craftquantities.com with your inputs — a confirmed fix gets a permanent check of its own, so the same mistake cannot come back.