Materials & Quantities

Truncated Pyramid Flat Pattern Calculator

Develop the flat pattern for a rectangular tapered transition: the true corner edge, both face heights and the blank to cut.

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The longer side of the rectangle at the wide end.

Both ends are treated as rectangles centred on the same axis. If your transition is square, enter the same figure for both sides of that end — a square is a rectangle and the arithmetic does not change.

The shorter side of the rectangle at the wide end.

Measured across the same end as the long side, at right angles to it. The two sides taper independently, which is why the finished pattern has two different face heights rather than one.

The longer side of the rectangle at the narrow end.

Entering zero for both top sides gives a full pyramid closing to a point, which is a valid shape and develops to four triangles rather than four trapezoids.

The shorter side of the rectangle at the narrow end.

The narrow end does not have to keep the wide end's proportions. A transition from a wide flat duct to a nearly square one is ordinary, and it simply gives the two pairs of faces very different heights.

The straight-up height between the two ends, not the sloping face.

Measured along the axis, square to both ends. The sloping distances are what this page works out — entering one of them here instead produces a pattern that is short on every face at once.

Corner edge true length

21.32 in

High confidence

Right truncated pyramid assumed: both ends rectangular, parallel to each other, and centred on a common axis. The pattern is exact for that case.

Face height, long sides
20.42 in
Face height, short sides
20.92 in
Blank length along the base
80 in
Top perimeter
39 in
Then change the inputs to see how far the answer moves.

Show calculation logic

How this was calculated

Formula source(s)

  • Corner edge true length = √(h² + ((A − a)/2)² + ((B − b)/2)²) for a right truncated pyramid centred on its axis
  • Face true height = √(h² + (half the taper measured ACROSS that face)²); the two pairs of faces therefore have different heights whenever the two tapers differ
  • Blank length along the base = the bottom perimeter, 2 × (A + B), the four trapezoids laid edge to edge

Inputs used

Bottom, Long Side
24 in
Bottom, Short Side
16 in
Top, Long Side
11.75 in
Top, Short Side
7.75 in
Vertical Height
20 in

Intermediate steps

Face height, long sides
20.42 in
Face height, short sides
20.92 in
Blank length along the base
80 in
Top perimeter
39 in
Final result21.32 in

Confidence note: Right truncated pyramid assumed: both ends rectangular, parallel to each other, and centred on a common axis. The pattern is exact for that case.

What this calculation does not cover

  • No bend allowance is in any of these figures, and a folded transition needs one at every corner. Metal does not fold on a line — it wraps a radius, and the material taken up by that wrap has to come off the flat pattern or the finished piece comes out oversize by four deductions at once. That allowance depends on the thickness, the radius and the tooling, which is a property of the press rather than of the shape, so it is applied to this pattern rather than computed in it.
  • No seam or lock is included either. These four trapezoids are the developed faces and nothing else, so whatever closes the last corner — a grooved seam, a riveted lap, a welded butt — is added afterwards, along the edge the joint runs down rather than all the way round.
  • This is a RIGHT transition, centred on its axis. An offset one, where the narrow end sits to one side, has four DIFFERENT corner edges and four different face heights, and none of them can be read from a single figure. Those are set out point by point from a true-length diagram, and using this pattern for one produces a piece that will not close.

Add the equipment this sizes

This result is a specification — 21.32 in — not a quantity. Put the thing it sizes into your project: how many, what you call it, and your supplier’s price.

2 ft16 in
Schematic, drawn to the proportions you entered — not to scale on screen.

Computed in your browser — nothing you enter is uploaded. Presented in US customary units and US trade terminology. Where a formula follows a published standard, that standard and its edition are cited beside it on this page; where none governs, the page says so. Local amendments override model codes — verify against the code in force where you build.

Sources checked 2026-09-24 · v1.0.0

Regulatory standards & verification citations3
  1. Corner edge true length = √(h² + ((A − a)/2)² + ((B − b)/2)²) for a right truncated pyramid centred on its axis
  2. Face true height = √(h² + (half the taper measured ACROSS that face)²); the two pairs of faces therefore have different heights whenever the two tapers differ
  3. Blank length along the base = the bottom perimeter, 2 × (A + B), the four trapezoids laid edge to edge
Cite this page

Your workspace

Most jobs need more than one number. Add the calculators you need next and they open right here, underneath this one — your figures stay on screen and nothing is lost to a page change.

Now that you have the number

These guides cover the work this quantity is for.

How to calculate truncated pyramid flat pattern in 6 steps

  1. Bottom, Long SideThe longer side of the rectangle at the wide end.
  2. Bottom, Short SideThe shorter side of the rectangle at the wide end.
  3. Top, Long SideThe longer side of the rectangle at the narrow end.
  4. Top, Short SideThe shorter side of the rectangle at the narrow end.
  5. Vertical HeightThe straight-up height between the two ends, not the sloping face.
  6. Corner edge true lengthThe tool computes the corner edge true length from those figures and shows the formula, its sources, and a confidence rating alongside it.

Corner edge true length by bottom, long side

Page defaults, not your figures above.

Bottom, Long SideCorner edge true length (in)
10 in20.1
20 in20.5
30 in22
40 in24.5

Frequently asked questions

Why do the two pairs of faces have different heights?
Because each face leans across the taper it does NOT contain. The faces carrying the long sides lean across the width, and the faces carrying the short sides lean across the length. Whenever those two tapers differ — which is most transitions — the two pairs come out at different true heights, and swapping them gives two patterns that both look plausible and neither of which closes.
Is the corner edge the same as the face height?
No, and it is always longer. A face height leans on one axis; the corner edge leans on both at once, so it is the diagonal of the two offsets and the height together. On a square-to-square reducer the difference is small; on a wide flat duct narrowing to a square one it is not.
Does this include the fold allowance?
No. Metal does not fold on a line — it wraps a radius, and the material that wrap takes up has to come off the flat pattern. That deduction depends on the thickness, the inside radius and the tooling, which are properties of the press rather than of the shape, so it is applied to this pattern afterwards rather than worked out here.
My transition is offset to one side. Can I still use this?
No. An offset transition has four different corner edges and four different face heights, and none of them can be read from a single figure. Those are set out point by point from a true-length diagram. Using a centred pattern for an offset piece produces something that will not close.
Preliminary estimate, not certified engineering. This tool produces an indicative quantity calculation for planning purposes only — it is not a certified structural analysis, a guaranteed material takeoff, or a substitute for building department approval. Always verify measurements on-site and have a licensed contractor or structural engineer review any load-bearing, code-sensitive, or safety-critical work before purchasing materials or starting construction. Spotted an arithmetic or standards error? Report it to contact@craftquantities.com with your inputs — a confirmed fix gets a permanent check of its own, so the same mistake cannot come back.