Materials & Quantities

Mixed Air (Economizer) Temperature Calculator

Calculate the resulting mixed-air temperature when outdoor air and return air combine in an air handling unit.

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The volume of outdoor air being introduced through the economizer/damper.

The flow actually passing the damper at its current position, not the minimum ventilation rate the design calls for. An economizer modulates between the two, and the mixed temperature is the number that tells you which position it is in — a reading that never moves with the weather usually means a stuck damper rather than a stable one.

The dry-bulb temperature of the incoming outdoor air.

Measured after the intake louvre and before the coil, in the airstream rather than on a wall nearby — a sensor in the sun or in an exhaust plume reads a building that is not there. Dry bulb alone also decides nothing in a humid climate: an economizer sequenced on dry bulb will happily draw in air that is cool and saturated, which costs more to dehumidify than it saved on cooling.

The volume of return air being recirculated from the conditioned space.

Return plus outdoor should equal the supply the fan is moving. Where they do not, air is leaking into or out of the system between the two, and the mixed temperature predicted here will not match the one the unit's own sensor reads — which makes the disagreement a useful diagnostic rather than an error.

The dry-bulb temperature of the return air stream.

The temperature of the air coming BACK from the space, which is not the room setpoint — it picks up fan heat, plenum heat and any duct gain on the way, and in a ceiling-plenum return it can run several degrees above the room it left. Using the setpoint here is the commonest reason a calculated mixed temperature disagrees with the sensor in the unit.

Resulting mixed air temperature

62.74 °F

High confidence
Total combined airflow
2,000 CFM
Then change the inputs to see how far the answer moves.

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How this was calculated

Formula source(s)

  • Mixed air temperature = (Outdoor Air CFM × Outdoor Air Temp + Return Air CFM × Return Air Temp) ÷ (Outdoor Air CFM + Return Air CFM), the standard air-stream mass-balance (weighted average) formula used in HVAC economizer and mixed-air control design.

Inputs used

Outdoor Air Flow
500 CFM
Outdoor Air Temperature
35.06 °F
Return Air Flow
1500 CFM
Return Air Temperature
71.96 °F

Intermediate steps

Total combined airflow
2,000 CFM
Final result62.74 °F

What this calculation does not cover

  • Returns the fully-mixed average, and a mixing box rarely mixes. Cold outdoor air crossing the damper does not blend with the return in the short distance before the coil — it arrives as a cold layer across part of the face, ten degrees or more below the average reported here — so a freeze stat trips on the coldest foot of its element and a hydronic coil bursts at its coldest tubes, not at the mean. Blenders, opposed-blade dampers and the geometry of the plenum are what close that gap, and none of them are inputs.

Computed in your browser — nothing you enter is uploaded. Presented in US customary units and US trade terminology. Where a formula follows a published standard, that standard and its edition are cited beside it on this page; where none governs, the page says so. Local amendments override model codes — verify against the code in force where you build.

Sources checked 2026-09-06 · in the site-wide review of 2026-09-06 · v1.1.1

Regulatory standards & verification citations1
  1. Mixed air temperature = (Outdoor Air CFM × Outdoor Air Temp + Return Air CFM × Return Air Temp) ÷ (Outdoor Air CFM + Return Air CFM), the standard air-stream mass-balance (weighted average) formula used in HVAC economizer and mixed-air control design.
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Your workspace

Most jobs need more than one number. Add the calculators you need next and they open right here, underneath this one — your figures stay on screen and nothing is lost to a page change.

Now that you have the number

These guides cover the work this quantity is for — the first ones run this calculator inside the section that raises the question.

  • Winter commissioning at the unit: what the mixing box will really deliver at design outdoor temperature, and how much steam the humidity setpoint costs.

Still deciding? Economiser vs Mechanical Cooling — the factors that actually differ, with no invented prices.

How to calculate mixed air (economizer) temperature in 5 steps

  1. Outdoor Air FlowThe volume of outdoor air being introduced through the economizer/damper.
  2. Outdoor Air TemperatureThe dry-bulb temperature of the incoming outdoor air.
  3. Return Air FlowThe volume of return air being recirculated from the conditioned space.
  4. Return Air TemperatureThe dry-bulb temperature of the return air stream.
  5. Resulting mixed air temperatureThe tool computes the resulting mixed air temperature from those figures and shows the formula, its sources, and a confidence rating alongside it.

Resulting mixed air temperature by outdoor air flow

Page defaults, not your figures above.

Outdoor Air FlowResulting mixed air temperature (°F)
200 CFM67.6
400 CFM64.2
600 CFM61.4
800 CFM59.1
1,000 CFM57.2

Frequently asked questions

How is mixed air temperature calculated?
It's a CFM-weighted average of the two air streams: (Outdoor Air CFM × Outdoor Air Temp + Return Air CFM × Return Air Temp) ÷ (Outdoor Air CFM + Return Air CFM). This is the standard air-stream mass-balance formula used in HVAC economizer and mixed-air control design.
Why does return air usually dominate the mixed air temperature?
Because the result is CFM-weighted, whichever air stream has the larger airflow volume pulls the mixed temperature closer to its own temperature — a return air stream with more CFM than the outdoor air stream will have more influence on the final mixed temperature.
What happens if both CFM values are zero?
With no airflow in either stream there is nothing to mix, so this calculator returns 0°F for that edge case rather than dividing by zero.
Preliminary estimate, not certified engineering. This tool produces an indicative quantity calculation for planning purposes only — it is not a certified structural analysis, a guaranteed material takeoff, or a substitute for building department approval. Always verify measurements on-site and have a licensed contractor or structural engineer review any load-bearing, code-sensitive, or safety-critical work before purchasing materials or starting construction. Spotted an arithmetic or standards error? Report it to contact@craftquantities.com with your inputs — a confirmed fix gets a permanent check of its own, so the same mistake cannot come back.