Materials & Quantities

HSS (Square/Rectangular Tube) Weight Calculator

Calculate a hollow structural section (HSS) tube's weight per unit length from its outer dimensions and wall thickness.

  • Answers as you type
  • Every formula cited
  • Calculated in your browser
SettingsSettings for this calculationUS
Market
Imperial · sales tax
The tube's outer width.

For a square HSS, enter the same value as Outer Height.

The tube's outer height.

Outside face to outside face, the way HSS is designated — a 150 × 100 × 6 is 150 outside. The corners are radiused, typically to about twice the wall thickness, and that rounding removes steel a square-cornered calculation counts: a weight from nominal dimensions runs a few per cent heavy against the shape table, which is the conservative direction for a lift and the wrong one for a price.

The tube's nominal wall thickness.

The NOMINAL wall from the designation. The delivered wall is usually thinner — many HSS specifications permit a design thickness of about 93% of nominal for that reason, and shape tables are published on the design value. For weight, nominal is close enough; for a capacity check, use the design thickness, because the difference is 7% of the entire section.

Weight per unit length

12.76 lb/ft

High confidence
Cross-sectional area
3.75 in²
Then change the inputs to see how far the answer moves.

Show calculation logic

How this was calculated

Formula source(s)

  • HSS cross-sectional area = outer area − inner area = (width × height) − ((width − 2×wall thickness) × (height − 2×wall thickness)); weight per unit length = area × steel density (7850 kg/m³)

Inputs used

Outer Width
4 in
Outer Height
4 in
Wall Thickness
0.25 in

Intermediate steps

Cross-sectional area
3.75 in²
Final result12.76 lb/ft

What this calculation does not cover

  • The 7,850 kg/m³ (490 pcf) built into this is carbon steel and nothing else. The same outline in austenitic stainless is nearer 8,000 kg/m³ (499 pcf) and in aluminium about 2,700, so an aluminium section reads close to three times heavier here than it weighs. That gap matters most where the figure is feeding a lift plan, a temporary works check or a freight cost rather than a steel schedule.
  • Weight is not a substitution rule. Two sections at the same mass per unit length can behave nothing alike — a deep thin-walled tube and a small thick-walled one of equal mass have very different second moments of area, section moduli and radii of gyration, and it is those, not the mass, that set deflection and buckling. Swapping in a section because it weighs about the same changes how the frame moves.

Add the equipment this sizes

This result is a specification — 12.76 lb/ft — not a quantity. Put the thing it sizes into your project: how many, what you call it, and your supplier’s price.

4 in101.6 mm4 in101.6 mm0.25 in6.35 mm

Computed in your browser — nothing you enter is uploaded. Presented in US customary units and US trade terminology. Where a formula follows a published standard, that standard and its edition are cited beside it on this page; where none governs, the page says so. Local amendments override model codes — verify against the code in force where you build.

Sources checked 2026-09-06 · in the site-wide review of 2026-09-06 · v1.0.1

Regulatory standards & verification citations1
  1. HSS cross-sectional area = outer area − inner area = (width × height) − ((width − 2×wall thickness) × (height − 2×wall thickness)); weight per unit length = area × steel density (7850 kg/m³)
Cite this page

Your workspace

Most jobs need more than one number. Add the calculators you need next and they open right here, underneath this one — your figures stay on screen and nothing is lost to a page change.

Now that you have the number

These guides cover the work this quantity is for — the first ones run this calculator inside the section that raises the question.

How to calculate HSS (Square/Rectangular tube) weight in 4 steps

  1. Outer WidthThe tube's outer width.
  2. Outer HeightThe tube's outer height.
  3. Wall ThicknessThe tube's nominal wall thickness.
  4. Weight per unit lengthThe tool computes the weight per unit length from those figures and shows the formula, its sources, and a confidence rating alongside it.

Weight per unit length by outer width

Page defaults, not your figures above.

Outer WidthWeight per unit length (lb/ft)
2 in8.79
3 in10.4
4 in12
5 in13.6
6 in15.2
7 in16.8

Frequently asked questions

Why is the design thickness less than the nominal?
Because electric-resistance-welded HSS is produced to a wall thickness tolerance that runs consistently below nominal, and the design specification accounts for it by requiring 0.93 times nominal for capacity calculations. It is not a defect allowance — it is the recognised production reality. Weight, though, is conventionally taken on nominal, so the two calculations legitimately use different figures.
Does the corner radius affect the weight?
Yes, slightly, and the calculation here does not model it. A cold-formed HSS has rounded corners rather than square ones, which removes a small amount of material from each corner along the full length. On a heavy-walled small section it is a measurable fraction; on a thin-walled large one it is negligible.
Why does my delivered weight exceed the calculation?
Almost always fabrication. End plates, gussets, base plates, stiffeners and weld metal are not in a section-weight calculation and can add ten percent or more to a braced frame. Beyond that, mill tolerance on wall thickness produces a genuine spread, and fabricators frequently charge on stock length rather than cut length.
Is HSS the same as a pipe?
Not for specification purposes, even where the shape looks similar. HSS and structural pipe are made to different standards with different yield strengths, different tolerances and different designation systems — pipe is called out by nominal size and schedule, HSS by outside dimensions and wall. Substituting one for the other on a drawing is not a like-for-like swap.
Preliminary estimate, not certified engineering. This tool produces an indicative quantity calculation for planning purposes only — it is not a certified structural analysis, a guaranteed material takeoff, or a substitute for building department approval. Always verify measurements on-site and have a licensed contractor or structural engineer review any load-bearing, code-sensitive, or safety-critical work before purchasing materials or starting construction. Spotted an arithmetic or standards error? Report it to contact@craftquantities.com with your inputs — a confirmed fix gets a permanent check of its own, so the same mistake cannot come back.