Materials & Quantities

Castellated Beam Web Opening Net-Section Shear Calculator

Check the net-section shear capacity of a castellated/cellular steel beam at a web opening.

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The beam steel's specified minimum yield strength.

The parent section's grade, not the weld metal's. A castellated beam is cut from a rolled section and re-welded, so the flanges and web are whatever the original beam was — commonly S355 or A992 — and the splice weld is checked separately against its own strength rather than through this figure.

The overall depth of the castellated/cellular beam at the opening.

The depth AFTER castellation, which is greater than the parent section it was cut from — that increase is the entire point of the process, since it buys stiffness for no extra steel. Take it at the opening being checked rather than at the solid web post, and confirm it against the fabricator's drawing rather than assuming the nominal increase.

The height of the web opening (hexagonal or circular) at the section checked.

For a cellular beam this is the cell diameter; for a hexagonal castellation it is the full height of the opening at its widest. The net-section shear this page computes is only one of the checks an opening needs — Vierendeel bending across the tee above and below it, and buckling of the web post between two openings, both govern more often than net shear does, and neither is calculated here.

The beam web's thickness.

The parent section's web, unchanged by castellation — cutting and re-welding moves metal but does not thin it. It is the smallest dimension in the section and the one most sensitive to corrosion allowance on an exposed beam, so on anything unprotected take the thickness you expect at end of life rather than the mill figure.

Net-section shear capacity

76.8 kips

Medium confidence

This is a basic net-section shear screening check ONLY. Vierendeel bending and web-post buckling at the opening — often the governing failure modes for castellated/cellular beams — are NOT evaluated here and require specialist software (AISC Design Guide 31, SCI P100, or FE analysis).

Net web area at opening
2.56 in²
Then change the inputs to see how far the answer moves.

Show calculation logic

How this was calculated

Formula source(s)

  • Basic net-section shear check: Vn = 0.6×Fy×Aw, where Aw = (beam depth − opening height) × web thickness. This is a starting-point screening check only — full castellated beam design also requires Vierendeel bending and web-post buckling checks (AISC Design Guide 31 / SCI P100), which are geometry-dependent, multi-step procedures with no single general formula and are NOT covered by this calculator.

Inputs used

Steel Yield Strength Fy
50038.02 psi
Beam Depth
20 in
Web Opening Height
11.75 in
Web Thickness
0.31 in

Intermediate steps

Net web area at opening
2.56 in²
Final result76.78 kips

Confidence note: This is a basic net-section shear screening check ONLY. Vierendeel bending and web-post buckling at the opening — often the governing failure modes for castellated/cellular beams — are NOT evaluated here and require specialist software (AISC Design Guide 31, SCI P100, or FE analysis).

What this calculation does not cover

  • 0.6·Fy·Aw is a nominal yield capacity with nothing applied to it. There is no resistance factor, no safety factor and no shear buckling coefficient, so setting this number against a factored load is unconservative twice over — apply φv or divide by Ωv, and check the slenderness of the web at the tee, because a deep thin web beside a large opening buckles in shear before it ever yields.
  • Deflection usually decides these beams, and it is not the solid-web calculation. Shear deformation across the web posts adds materially to what a cellular or castellated beam moves under load, so a section that clears every strength check at the opening can still be too lively — and the long spans these beams get chosen for are exactly where that governs.

Add the equipment this sizes

This result is a specification — 76.8 kips — not a quantity. Put the thing it sizes into your project: how many, what you call it, and your supplier’s price.

11.75 in
Schematic, drawn to the proportions you entered — not to scale on screen.

Computed in your browser — nothing you enter is uploaded. Presented in US customary units and US trade terminology. Where a formula follows a published standard, that standard and its edition are cited beside it on this page; where none governs, the page says so. Local amendments override model codes — verify against the code in force where you build.

Sources checked 2026-09-06 · in the site-wide review of 2026-09-06 · v1.0.1

Regulatory standards & verification citations1
  1. Basic net-section shear check: Vn = 0.6×Fy×Aw, where Aw = (beam depth − opening height) × web thickness. This is a starting-point screening check only — full castellated beam design also requires Vierendeel bending and web-post buckling checks (AISC Design Guide 31 / SCI P100), which are geometry-dependent, multi-step procedures with no single general formula and are NOT covered by this calculator.
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Now that you have the number

These guides cover the work this quantity is for — the first ones run this calculator inside the section that raises the question.

  • A load-path field guide to steel joints: every bolt, weld, plate and stiffener a force must cross to leave one member and enter the next.

Called something else where you work? Structural steel grade — the term in each market, how close the equivalence really is, and the standard that governs it.

Still deciding? Castellated Beam vs Plain Rolled Girder — the factors that actually differ, with no invented prices.

How to calculate castellated beam web opening net-section shear in 5 steps

  1. Steel Yield Strength FyThe beam steel's specified minimum yield strength.
  2. Beam DepthThe overall depth of the castellated/cellular beam at the opening.
  3. Web Opening HeightThe height of the web opening (hexagonal or circular) at the section checked.
  4. Web ThicknessThe beam web's thickness.
  5. Net-section shear capacityThe tool computes the net-section shear capacity from those figures and shows the formula, its sources, and a confidence rating alongside it.

Net-section shear capacity by steel yield strength fy

Page defaults, not your figures above.

Steel Yield Strength FyNet-section shear capacity (kips)
30,000 psi44.6
40,000 psi59.5
50,000 psi74.4
60,000 psi89.3
70,000 psi104
80,000 psi119
90,000 psi134

Frequently asked questions

What failure modes does this calculator check?
Only basic net-section shear yielding at the reduced web area beside the opening (Vn = 0.6×Fy×Aw). It does not check Vierendeel bending of the web posts around the opening or web-post buckling — both of which frequently govern the actual capacity of castellated/cellular beams.
Why isn't Vierendeel bending or web-post buckling included?
Those checks are geometry-dependent, multi-step procedures (covered by AISC Design Guide 31 or SCI P100) with no single general formula — they depend on opening spacing, shape, web-post width, and other section-specific factors that this simple screening calculator does not capture.
Is passing this check enough to confirm the beam is adequate?
No — this is a starting-point screening check only. A full castellated/cellular beam design requires the additional Vierendeel bending and web-post buckling checks from AISC Design Guide 31 or SCI P100, typically performed with specialist software.
Preliminary estimate, not certified engineering. This tool produces an indicative quantity calculation for planning purposes only — it is not a certified structural analysis, a guaranteed material takeoff, or a substitute for building department approval. Always verify measurements on-site and have a licensed contractor or structural engineer review any load-bearing, code-sensitive, or safety-critical work before purchasing materials or starting construction. Spotted an arithmetic or standards error? Report it to contact@craftquantities.com with your inputs — a confirmed fix gets a permanent check of its own, so the same mistake cannot come back.