Plumbing & HVAC

Gas Pipe Sizing Calculator (Longest-Length Method)

Turn a connected appliance load into the gas flow and the table row the NFPA 54 longest-length method needs, for natural gas or propane.

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Which fuel the system carries — it changes the required flow by a factor of nearly two and a half.

Propane carries roughly two and a half times the energy per cubic foot, so the same appliance load needs far less volume flow and therefore smaller pipe. It is also heavier than air, which changes where a leak collects and how the system must be tested, and it uses its own capacity tables computed at 1.50 specific gravity.

Add the input rating of every gas appliance the section of pipe serves.

Use the INPUT rating from each appliance's rating plate, not the output or the efficiency-adjusted figure. A 100,000 BTU/h furnace, a 40,000 BTU/h water heater, a 65,000 BTU/h range and a 30,000 BTU/h dryer come to 235,000. The longest-length method sizes on connected load with no diversity allowance — unlike a water system, gas appliances are assumed capable of running together.

The measured run of pipe from the point of delivery to the furthest appliance.

Measure along the pipe as it will actually be installed — up and over, around the obstruction, down the wall — not the straight-line distance. This one length sizes every section of the system under the longest-length method, including the short branches near the meter.

Which capacity table the flow figure has to be read against.

Material does not change the required flow, only which table gives the diameter. The materials are not interchangeable on a table: copper is sized on tube size rather than nominal iron pipe size, and CSST capacities are specific to the manufacturer's own listing rather than to a generic code table.

The pressure the system runs at — it selects an entirely different capacity table.

Standard residential supply is about 7 inches of water column, a quarter of a psi. A two-pound system with line regulators at each appliance carries much more through the same pipe, which is why it is used to serve a large house on a small main. The pressure and the allowable drop together choose the table; getting either wrong selects a table that can be out by a factor of several.

How much pressure the design allows the pipe to lose between the meter and the furthest appliance.

Residential low-pressure systems are conventionally sized on a 0.3 inch water column drop, which leaves the appliance enough of its 7 inches to fire correctly. A larger allowable drop lets a smaller pipe carry the same load and leaves less margin at the appliance — it is a design decision the authority having jurisdiction may constrain.

Required capacity (CFH)

243 CFH

Medium confidence

Read 243 CFH against the 60 ft row of the schedule 40 metallic pipe table for your inlet pressure and allowable drop, and take the first diameter whose capacity equals or exceeds it. The flow and the row are exact; the diameter is the table's to give.

Table row to read — next tabulated length at or above the measured run
60 ft
Measured developed length
60 ft
Heating value used (BTU per ft³)
1,030 BTU per ft³
Gas specific gravity the table must be computed at
0.6
Same flow in cubic metres an hour
6.87 m³/h
Then change the inputs to see how far the answer moves.

Show calculation logic

How this was calculated

Formula source(s)

  • NFPA 54 / IFGC longest-length method: every section of the piping system is sized from the total developed length of the run to the most remote outlet, using the total connected load carried by that section
  • NFPA 54 6.2: where the measured length falls between two tabulated lengths, the next longer length is used
  • Capacity in cubic feet per hour = connected load in BTU/h ÷ the gas heating value per cubic foot. Planning values: natural gas commonly 1,000–1,050 BTU/ft³, commercial propane about 2,500 BTU/ft³ — the supplier's published figure governs
  • Standard table bases: natural gas at 0.60 specific gravity, propane at 1.50. A table computed for one gas does not apply to the other

Inputs used

Fuel
Natural gas (0.60 specific gravity)
Total connected load (BTU/h)
250000
Developed length to the most remote outlet
60 ft
Pipe material
Black iron, schedule 40
Supply pressure at the meter or regulator
Low pressure — about 7 in w.c. (standard residential)
Allowable pressure drop
0.3 in w.c. (the usual residential basis)

Intermediate steps

Table row to read — next tabulated length at or above the measured run
60 ft
Measured developed length
60 ft
Heating value used (BTU per ft³)
1,030 BTU per ft³
Gas specific gravity the table must be computed at
0.6
Same flow in cubic metres an hour
6.87 m³/h
Final result242.72 CFH

Confidence note: Read 243 CFH against the 60 ft row of the schedule 40 metallic pipe table for your inlet pressure and allowable drop, and take the first diameter whose capacity equals or exceeds it. The flow and the row are exact; the diameter is the table's to give.

What this calculation does not cover

  • The diameter is not computed here, deliberately. It comes from NFPA 54 Table 6.2 or IFGC Table 402.4 — a different table for each combination of material, supply pressure, allowable drop and gas — and those tables are not reproduced on this page. An approximation of a fuel gas capacity table is a number that can be wrong in the direction that starves a burner, and no formula offered here would be the one your inspector checks against.
  • The longest-length method sizes every section from the same length. A short branch that serves a dryer is still sized on the run to the most remote outlet, not on its own length, because the method's whole basis is that the pressure drop budget is spent along the longest path. Sizing branches on their own lengths is the commonest way a system passes on paper and starves an appliance in practice.
  • CSST is manufacturer-specific and the code's generic table does not govern it. Each manufacturer's listing carries its own capacity table, its own sizing designation (which is not nominal iron pipe size), and its own bonding requirements. Reading a CSST run off the black iron table will oversize or undersize it depending on the product, and the bonding is a separate and non-optional matter.
  • Fitting losses are not added here. The code's tables carry an allowance for a normal number of fittings in a run of the tabulated length; a run with an unusual number of elbows, a long drop, or several tees close together can exceed that allowance, and the branch-length method or a full pressure-drop calculation is the answer where it matters.
  • The heating values are planning figures, not measurements. Pipeline natural gas varies with composition and is commonly between 1,000 and 1,050 BTU per cubic foot; the value used here is 1,030. Where the utility publishes its delivered heating value, use that instead — a five percent difference in heating value is a five percent difference in required flow and can move a marginal run onto the next pipe size.
  • Sizing is one requirement among several, and the others are not arithmetic. Materials permitted for the location, sediment traps, shutoff valve placement, appliance connectors, bonding, testing and purging are all governed by the code and by the authority having jurisdiction, and none of them follows from the number on this page. Fuel gas piping is work for a licensed installer.

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This result is a specification — 243 CFH — not a quantity. Put the thing it sizes into your project: how many, what you call it, and your supplier’s price.

60 ft
Schematic, drawn to the proportions you entered — not to scale on screen.

Computed in your browser — nothing you enter is uploaded. Presented in US customary units and US trade terminology. Where a formula follows a published standard, that standard and its edition are cited beside it on this page; where none governs, the page says so. Local amendments override model codes — verify against the code in force where you build.

Sources checked 2026-09-11 · v1.0.0

Regulatory standards & verification citations4
  1. NFPA 54 / IFGC longest-length method: every section of the piping system is sized from the total developed length of the run to the most remote outlet, using the total connected load carried by that section
  2. NFPA 54 6.2: where the measured length falls between two tabulated lengths, the next longer length is used
  3. Capacity in cubic feet per hour = connected load in BTU/h ÷ the gas heating value per cubic foot. Planning values: natural gas commonly 1,000–1,050 BTU/ft³, commercial propane about 2,500 BTU/ft³ — the supplier's published figure governs
  4. Standard table bases: natural gas at 0.60 specific gravity, propane at 1.50. A table computed for one gas does not apply to the other

Which documents these citations point at

A code or standard has force only where a jurisdiction has adopted it, usually with local amendments. This site holds no adoption data for any authority, so check what is in force with the authority where you build. Any section cited above without an edition should be checked against the edition in force where you build. What it would take to know.

Cite this page

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Now that you have the number

These guides cover the work this quantity is for.

Still deciding? Natural Gas vs Propane — the factors that actually differ, with no invented prices.

How to calculate gas pipe sizing (longest-length method) in 7 steps

  1. FuelWhich fuel the system carries — it changes the required flow by a factor of nearly two and a half.
  2. Total connected load (BTU/h)Add the input rating of every gas appliance the section of pipe serves.
  3. Developed length to the most remote outletThe measured run of pipe from the point of delivery to the furthest appliance.
  4. Pipe materialWhich capacity table the flow figure has to be read against.
  5. Supply pressure at the meter or regulatorThe pressure the system runs at — it selects an entirely different capacity table.
  6. Allowable pressure dropHow much pressure the design allows the pipe to lose between the meter and the furthest appliance.
  7. Required capacity (CFH)The tool computes the required capacity (CFH) from those figures and shows the formula, its sources, and a confidence rating alongside it.

Frequently asked questions

Why does this not just give me the pipe size?
Because the pipe size comes from the code's capacity tables, and those tables are not reproduced here. There is a separate table for schedule 40 iron, copper, CSST and polyethylene, for each supply pressure, for each allowable drop, and for each gas — and a capacity figure recalled wrongly is a starved burner or an unsafe installation. This page gives you the two numbers you need to read the right row of the right table: the flow in cubic feet per hour, and the length to look it up at.
What is the longest-length method, exactly?
You measure the developed length of the run from the meter to the most remote outlet, and then size EVERY section of the system at that one length, using the total connected load each section carries. A tee two feet from the meter that feeds a dryer is sized at the full length, not at two feet. The reason is that the allowable pressure drop is a budget spent along the longest path, and every section shares it.
Why is the propane figure so much lower?
Because propane carries about two and a half times the energy in each cubic foot — roughly 2,500 BTU against natural gas's 1,030. The pipe does not care about energy, it carries volume, so the same appliances on propane need less than half the flow and often a size smaller pipe. It is also why a system converted from one fuel to the other must be re-sized rather than assumed adequate.
My run is 63 feet. Which row do I use?
Seventy. NFPA 54 is explicit that where the measured length falls between two tabulated lengths you take the next longer one, and you do not interpolate. Reading the 60 ft row because it is closer gives a capacity the pipe cannot actually deliver over 63 ft, and the error shows up as a burner that will not hold its rate when everything else is running.
Do I add fitting allowances to the length?
Not for the standard tables — they already carry an allowance for the fittings a normal run of that length would have. That allowance is generous for a straight run and can be tight on a run with an unusual number of elbows, a long vertical drop or several tees bunched together. Where a run is clearly not typical, the branch-length method or a full pressure-drop calculation is the right tool.
Why would I use a two-pound system?
Because pressure buys capacity far more cheaply than diameter does. At about 7 inches of water column a long run to a large house can need very substantial pipe; raising the line to two pounds and fitting a regulator at each appliance lets the same load travel through much smaller pipe. It brings its own requirements — regulators, venting where required, labelling, and a different test regime — and it is a designer's decision, not a substitution.
Is diversity allowed, as it is on water?
No. Water supply sizing leans on the statistical unlikelihood of every fixture running at once, and gas sizing does not: the connected load is summed at full input rating with no reduction. A furnace, a water heater, a range and a dryer can all genuinely fire together on a cold morning, and the method assumes they will.
Preliminary estimate, not certified engineering. This tool produces an indicative quantity calculation for planning purposes only — it is not a certified structural analysis, a guaranteed material takeoff, or a substitute for building department approval. Always verify measurements on-site and have a licensed contractor or structural engineer review any load-bearing, code-sensitive, or safety-critical work before purchasing materials or starting construction. Spotted an arithmetic or standards error? Report it to contact@craftquantities.com with your inputs — a confirmed fix gets a permanent check of its own, so the same mistake cannot come back.